Special Tool - Hook Wrench R37. Illustrations and photographs in this publication are intended for reference use only and may not depict actual model component parts. Link Pin Outside Diameter 5. Speed Sensor Lead Connector Gray 5. Torque mm N·m kgf·m ft·lb 3. Do not attempt to ride the motorcycle until a firm brake pedal is obtained by pumping the pedal until the pads are against the disc.
Check the oil level before each use and change the oil and filter according to the periodic maintenance chart. Just buy this manual now and you will get you job done immediately because in just a minute you'll have your manual downloaded. Stretch to the arrow mark without loosing the hose when mounting the fuel tank. Then tighten them according to the specified se- quence to prevent case warpage or deformation which can lead to malfunction. Piston Ring Groove Width Standard: 1. Gaskets, O-rings, Oil seals, Grease seals, circlips, cotter pins or self-locking nuts must be replaced with new ones whenever disassembled. If insufficiently tightened, a bolt or nut may become damaged, strip an internal thread, or break and then fall out.
Clamp Run the vent hoses through the clamp on the backward of the crankcase. Torque - Caliper Bleed Valve: 7. Be sure to maintain proper alignment and use smooth movements when installing. Main Fuse 20 A 2. Fourth Edition 0 : March 12, 2010. Hot Starter Lever Free Play — — — Air Cleaner Element Oil High quality foam air filter oil —.
Chain 20-link Length 323 mm 12. Re- moval may damage them. There is a woodruff key in the crankshaft tapered portion. Good luck and have a wonderful day. Place blocks under the wheel so that the disc does not touch the ground. Thicker oil protects better, thinner oil makes you go faster : I suggest using any good quality synthetic oil engineered for motorcycles. Right Engine Cover Oil Passage from Oil filter to Crankshaft 7.
Engine Stop Switch Lead 7. If the connector is corroded or dirty, clean it carefully. Face the white painted portion to the right side of the engine. The following table lists the tightening toque for the major bolts and nuts, and the parts requiring use of a non-permanent locking agent or liquid gasket. If the tester indicator does not flick, replace the speed sensor. When air enters the brake lines, brake lever or pedal movement will be partially used in compressing the air.
Battery 12 V 6 A 2. If the damping feels too soft or too stiff, adjust it in accor- dance with the following table. Main Fuse 20 A 7. If the display does not shift, replace the meter unit. Most of the manuals will cover your exact make, model, and year otherwise one will be provided that comes as close as possible to your bike and will have most of the same info that an exact manual would have. To avoid burns, do not remove the radiator cap or try to inspect the coolant level or change the coolant when the engine is still hot.
If the roughness or binding is found, replace the hub bear- ings. Release air pressure form the fork legs prior to each race through the pressure relief screw located in each front fork cap. This can damage or warp the disc. Chang- ing the rear brake fluid is the same as for the front brake. If the screen is damaged, replace it.
If any wiring is poor, replace the damaged wiring. Replace the starter motor with a new one if the commu- tator diameter is less than the service limit. If the spark arrester is damaged, replace it with a new one. To download your manual please click on the blue links below. Ball Bearing and Needle Bearing Do not remove pressed ball or needle unless removal is absolutely necessary. If flywheel misalignment cannot be corrected by the above method, replace the crank pin or the crankshaft itself. Direction of Engine Rotation When rotating the crankshaft by hand, the free play amount of rotating direction will affect the adjustment.