If not, replace the piston and all the piston rings. They must be re- placed as a set. To Air Temperature Sensor 7. If the measurement exceeds the service limit, replace the crankshaft. Front Final Gear Case Breather Tube 12.
Tire Air Pressure when cold Front: 35 kPa 0. If the connector is corroded or dirty, clean it carefully. If the seals are not satisfactory, pad wear will increase, and constant pad drag on the disc will raise brake and brake fluid temperature. Simply throw it away when your finished! L: Apply a non-permanent locking agent. The purpose of toe-in is to prevent the front wheels from getting out of parallel at any time, and to prevent any slip- ping or scuffing action between the tires and the ground.
Fuel Hose to carburetor with red line 4. Radiator Fan Motor Breather Tube 15. Engine Breather Hose Property of www. The plastigage indicates the clearance by the amount it is compressed and widened when the parts are assembled. M: Apply molybdenum disulfide grease. If any of the diaphragm or O-rings are not in good condi- tion, replace them. If seals are damaged, replace the movable sheave.
Front Final Gear Case Breather Tube 6. Crankcase Bolts M8 110 mm 4. I have a new battery in now and changed the rectifier and when I take the cable loose it dies. It must be properly maintained to ensure its efficiency. Replace any if the lips are misshapen, discolored indicat- ing that the rubber has deteriorated , hardened, or been otherwise damaged. Speed Sensor Lead Connector 9.
You can get more insight in to the various parts of your vehicle, so even if you arent too technically gifted and are just curious, this is a great service repair manual to have in your library. Make sure the area is well-ventilated and free from any source of flame or sparks;. They must be re- placed as a set. Front Brake Light Switch 5. Direction of Engine Rotation When rotating the crankshaft by hand, the free play amount of rotating direction will affect the adjustment. .
Right Handlebar Switch Lead 2. Speed Sensor Lead Connector 9. Torque Converter Air Duct 16. You name it and it's in here. Smooth the sealing sur- faces with fine emery cloth if necessary. Take care that nei- ther the cylinder nor the piston skirt gets scratched. Output Driven Bevel Gear 7.
Special Tool - Flywheel Puller Assembly, M38 × 1. Gear Case Right Cover 4. Sealant - Kawasaki Bond Silicone Sealant : 56019-120 Torque - Coolant Temperature Warning Light Switch: 6. When there is toe-in, the distance A Rear is the greater than B Front as shown. Oil on a disc must be cleaned off with an oilless cleaning fluid such as trichloroethylene or acetone. Driven Bevel Gear Shims 3. If you save just 20 minutes of labor from your local dealer you have paid for the manual.
Engine Ground Lead Install the lead so that the flat side of the lower terminal faces toward the engine. If the illumination does not go on, replace the meter unit. Rear Brake Light Switch 6. Please contact me with any questions or problems, I'm here to help. If the measurement exceeds the service limit, replace the crankshaft. Rear Brake Light Switch 8. Standard Length of Assembling: Inboard: 174.
To Power Outlet Connector 5. If the splined portion of shaft cracked or damaged during disassembling of outboard joint, do not reuse the shaft. If you don't have a laptop, no problem! Variable Differential Control Lever 6. Do not touch the spark plug, ignition coil, or spark plug lead while the engine is running, or you could receive a severe electrical shock. If the air passages of the radiator core are blocked more than 20% by unremovable obstructions or irreparably de- formed fins, replace the radiator with a new one.
Be sure to use the dedicated electrolyte container for correct electrolyte volume. Fuse Installation If a fuse fails during operation, inspect the electrical sys- tem to determine the cause, and then replace it with a new fuse of proper amperage. Coolant Temperature Warning Light Switch 4. Drive Low Gear 20T 2. If the surface is corroded or the blades are damaged, re- place the impeller. Rear Final Gear Case Breather Tube 4.