Adjusting the spring preload has no influence on the absorption setting of the rebound damping. Do not activate the clutch lever while the clutch slave cylinder is removed. Mount nut , but do not tighten it yet. It is fully printable, print 1 page, 1 chapter or print the entire manual and put it in a 3-ring binder. Press the special tool together tightly so as to obtain a good heat transfer and pull the inner ring off the crankshaft. If play exceeds the specified limit, remove the pump and inspect the components for wear.
Should an error occur nevertheless, we advise you to use the trouble shooting chart in order to find the cause of error. Although the counter shaft shift forks are identical they should be refitted in the same position as before if reused. Condition The fork legs have been removed. Do not use a tool. Keep Your Motorcycle Running Smoothly. All of the manual listed below are full factory service manuals with hundreds of pages containing step by step instructions, full wiring diagrams and detailed illustrations on how to repair, rebuild or maintain virtually anything to your motorcycle. Check position of shift roller in grooved ball bearings Slide plate Check slide plate at meshing points Check return surface for wear renew, if strongly notched.
Info The help of an assistant is useful in this step. Tap handle on the fuel tap is used to open or close the supply of fuel to the carbure- tor. Brakes are of Brembo manufacture. Info The adjusting tube can be used for this. Adhere to the description provided. Just print it out and take it with you into the garage or workshop.
Info The heim joint for the shock absorber at the swing arm is Teflon coated. Info The nut must be firmly tightened against the stop by hand. Precautions need to be taken against road salt corro- sion. Check the brake system and do not continue riding. Measuring point 1 — Measuring point 2 Spark plug connector Resistance at: 20 °C 68 °F 4. » If there are deposits: — Clean the valve seat.
Protect the frame and attachments against damage. Mixing ratio 2-stroke motor oil : super fuel 1:40 —. The first two digits indi- cate the week of manufacture and the last two digits the year of manufac- ture. Guideline Chain tension 55… 58 mm 2. Preparatory work — Disassemble the fork legs.
» If there is damage or wear: — Change the control shaft. The front brake is a twin piston, sliding caliper, hydraulically-operated disc brake. Info Ensure that the kick starter shaft remains in the engine case. Guideline Screw, clutch spring retainer 6 Nm 4. Display test To enable you to check that the display is functioning properly, all display segments light up briefly.
Dismounting of the shift lock —. The front brake can fail due to overheating. If no button is actuated for 15—-20 seconds or there is no signal from the wheel speed sensor, then the settings are automatically stored and the Setup menu is closed. The hard dirt can be removed before washing with the help of a soft water jet. Remove gears and check the following for wear: — Needle bearing — Mainshaft and countershaft pivot points including idler gears — Shift dogs and gear wheels — Tooth faces of all gears —. Once you download your manual it is yours forever. Preparatory work — Check the X-distance.
Mount the open end wrench on the hexagonal part. Remove gears and check the following for wear: — Needle bearing — Mainshaft and countershaft pivot points including idler gears — Shift dogs and gear wheels — Tooth faces of all gears —. If the reed sealing surfaces of the reed valve housing are also damaged, replace the complete reed valve housing. Main work — Remove screw cap and fill up gear oil. Condition The shock absorber has been removed. Mount screws with the washers and tighten them in a crisscross pattern. Info Ensure that the dowels are seated properly.
Connect the positive cable of the power supply briefly to the connection of the starter motor. Indicates information with more details or tips. Excessive pressure can cause malfunctions or destroy these parts. » If there is damage or wear: — Change the adjusting lever. Coolant level above the radiator fins. Maintain a minimum distance of 60 cm between the nozzle of the pressure cleaner and the component. Mounting clutch discs and pressure cap — Oil the thrust bearing , and slide it over the drive shaft.
Grooved ball bearing of crankshaft Press old grooved ball-bearing inwards. Info Pull out and push in the piston rod a few times to empty the cartridge. Guideline Screw, gear oil level check 10 Nm 7. Release screw cap but do not remove it yet. .