Tighten the cylinder head nuts. Check these parts before installation to make sure that they are in good condition, replace if necessary. Measure the cylinder inner diameter at several points along both X and Y directions. Directions Indicates position and operation directions. Replace the bulb with new one if necessary. Note the reassemble position of the important components before disassembling them to ensure they will be reassembled in correct dimensions depth, distance or position.
Torque values Front wheel axle 5. Driving belt worn out or deformation 2. Flywheel puller Pulse generator connector Remove the connectors of the A. Screws ¡ Ñ 2 Remove the screws screw x 2 of the air cut-off valve and its cover. This manual that contains all data, illustration, indication and specifications is based on current production information. To start the engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the motorcycle from moving forward suddenly.
Caution Do not damage the cam chain as installing the crankshaft. In case of confusion, Insert the bolt into the hole to compare its length with other bolts, if its length out side the hole is the same with other bolts, it is a correct bolt. To avoid damaging the bearing, use equal force on both races. Check if the connector is covered by the twin connector boot completely and secured properly. Never use wires or harnesses which insulation has been broken. Do not use an compressed air or a dry brush to clean components of the brake system, use a vacuum cleaner or the equivalent to avoid asbestos dust flying. Replace it with new one if dirt or damaged.
Install the driving pulley, belt and left crankshaft cover. Secure the rubber boot firmly as applying it on wire harness. Hold driving pulley with universal fixture, and then remove driving pulley nut. Metric bolts, nuts, and screws are not interchangeable with the English system, using wrong tools and fasteners may damage this vehicle. If you get battery acid in your eyes, flush it off immediately with water, then go to hospital to see an ophthalmologist. Check if any wire loose. Driving shaft Remove oil seal from the gear box.
If the style and construction of the motorcycle are different from that of the photos, pictures shown in this manual, the actual vehicle shall prevail. After service completed, make sure all connection points is secured. Do not let boot open facing up. Special tools Special service tools. Components assembly directions each other.
Please see index of content for quick having the special parts and system information. Remove the 1 mounting screw between the body cover and front center cover. Notre tools like open-end wrench do not contact with body to prevent from circuit short and create spark. Remove the starting motor mounting bolts and motor. Remove the front center cover.
Ignition switch key can not be removed. Installation Install the handlebar according to the reverse procedure of removal. Remove the 6 mounting screws of front cover from the inner box. Remove the one-way clutch and starting gear 1 nut. Make sure the brake lining condition. Using non-designed stiff control and premature worn out. Otherwise, dirt and deposit accumulated on the part's surface may fall into the engine, chassis, or brake system to cause a damage.
Remove the main switch cover. If you get battery acid on your skin, flush it off immediately with water. Specifications are subject to change without notice. Clamp Connector Rubber and plastic boots should be properly reinstalled to the original correct positions as designed. If so, replace with new ones. Do not squeeze wires against the weld or its clamp.
Sliding pulley Remove sliding pulley set and driving pulley hub from crankshaft. Gasoline Gasoline is a low ignition point and explosive material. Never run your engine in a closed area. Loosen the small fasteners first. Free play: 10-20 mm Adjust the free play by turning the front brake adjustment nut if necessary. Remove ignition timing hole cap located on the cooling fan cap, or remove the cooling fan cap.
The seventh chapter is for wiring diagram. Remove the float pin and float valve. Warning Means that serious injury or even death may result if procedures are not followed. Grind valve seat with a rubber hose or other manual grinding tool. Special tools Special service tools. Then, conduct the service operation. Do not apply oil to the threads.